It's not always cost-effective to entirely swap out belt materials on a conveyor system when structural damage is present. Conveyor belt vulcanizing might be a viable repair method where new materials are heated and compressed around sections that are damaged. If you're pursuing this restoration, take a couple of precautions.
Make Sure Belt Ends are Contamination-Free
Conveyor belt vulcanizing is only going to be successful if you start this process with clean ends. Both the old and new belt materials need to be contamination-free because that's going to ensure the adhesive substance used to combine both ends works out.
Contamination isn't going to negatively affect the bond strength that you're able to achieve. If there are visible contaminants on either of the ends, clean them off. You want to clean just before this process begins too because that's going to prevent long sitting periods and subsequently reduce the chances of contaminants collecting.
Create an Optimal Working Platform
To have easy access to parts of your conveyor belt that are damaged and thus need to be restored via conveyor belt vulcanizing, make sure you create an optimal working platform. It needs to be stable as to fully support the conveyor belt materials.
It also needs to keep the conveyor belt flattened out without there being a lot of tension. That's going to help you have an easier time removing damaged sections and splicing in new materials for a meaningful restoration that truly works out.
Use Clamps to Keep Both Ends Still
Once you have the appropriate platform for your conveyor belt that's going through belt vulcanizing, it's a good idea to get some clamps so that you can secure both ends together and thus effectively prevent movement.
That's going to ensure you splice together the right areas of the conveyor belt, saving you from having to repeat this process over and over because of misalignment issues. After you have the new and old conveyor belt materials clamped down, you're ready to begin applying the right amount of heat and pressure until a solid bond is formed.
If you have areas of your conveyor belt system that are damaged, you can fix them up without having to exhaust a lot of resources thanks to conveyor belt vulcanizing. As long as this process is properly set up in the beginning, it's going to leave behind a better-performing conveyor belt for material handling operations.